Cargo Pant Sewing Layout

People say that cargo pant is a critical processed layout and it is hard to balance. Here I tried something to make it easier this cargo pant machine breakdown in a sewing Lean line with a short number of man/machine..
MANPOWER STATUS
OPERATOR 25
HELPER 5
IRON 3
TOTAL = 38

     
Station Status
MACHINE   33
H/W TABLE   4
IRON TABLE
  2
P.Q.I TABLE   2
LQC/LC 1
TOTAL 43

Item Description
ITEM Cargo Pant
Style  
SMV 47
Learning Curve High
Section Sewing
Layout Type U
Estimate Highest Target 540
Takt Time 1.11

Station No. Operation Operator Name M/C MAKE
1 S/FLY, B/FLY, F.RISE, C/P(CARGO PKT) BELOW, C/P PLEAT, C/P ZIPPER & C/P O/L A OL3
2 FRONT PKT MOUTH IRON, FACING IRON,Coin/Pkt PLEAT & MOUTH IRON, COIN PKT IRON B IRON
3 COIN PKT PSN MARK, AND MOUTH RULING ,FRNT PKT MOUTH Top/Stc C DNCS
4 B/FLY MAKE and Top/Stc , COIN PKT JOIN & FRONT FACING ATT. D S/N
5 ZIPPER JOIN WITH S/FLY, S/FLY JOIN T/S, SIDE & WAIST TACK E S/N
6 “J” STC MARK AND MAKE, Front RISE T/S F D/N
7 B/FLY JOIN & FRONT RISE TACK & B/FLY JOIN TOP STC G S/N
8 VELCRO ATT. WITH FLAP & BACK PART H P/S
9 FLAPS MARK & MAKE I S/N
10 FLAP EXCESS ALL. CUT & TURN J H/W
11 FLAP T/S K D/N(A)
12 CARGO PKT BONE, FACING, BELOW, & CARGO PKT IRON, COIN PKT MOUTH IRON L Iron
13 CARGO PKT MOUTH BINDING BY FOLDER & CARGO PKT PIPING PARTS ATT. CARGO PKT MOUTH RULING M S/N
14 CARGO PKT PIPING PARTS ATT. CARGO PKT MOUTH RULING N S/N
15 CARGO PKT BELOW JOIN & 1/4 Top Stc O S/N
16 W/P MOUTH OPENING CORNER CUT & TURN P HW
17 W/P MOUTH TACK & BTM OUTLINE TOP STC Q SNLS
18 W./P BAG O/L & FNT PKT BAG O/L R OL3T
19 W/P BAG & FRONT PKT BAG 1/4 T/S S S/N
20 W/P FACING ATT. AND TOP OUTLINE T/S T S/N
21 BK FLAP MARK AND CUT MATCH WITH BODY W H/W
22 BACK FLAP JOIN & T/S X S/N

23 BK FLAP MARK AND CUT MATCH WITH BODY WITH WAIST BELT AND LOOP Y H/W
24 SIDE SEAM JOIN OL Z O/L 5TH
25 SIZE, CARE, PO LBL JOIN AB S/N
26 SIDE SEAM T/S AC FOA
27 CARGO PKT JOIN PSN MARK & FLAP EXCESS CUT AD H/W
28 CARGO PKT JOIN BELOW SIDE AE S/N
29 CARGO PKT JOIN T/S AF D/N(A)
30 CARGO PKT FLAP JOIN T/S AG S/N
31 BK RISE JOIN O/L & BK RISE JOINT/S AI O/L 5TH
32 BELT BODY MARK & MATCH AND LOOP CUT AND LOOP POSITION MARK AJ HW

33 CARGO PKT VELCRO PSN MARK & ATT. LOOP TACK AK S/N
34 BELT JOIN AL K/S (FOLDER)
35 W/B MOUTH CLOSED AM S/N
36 BTM & LOOP ATT. PSN MARK, INSEAM JOINT/S AN FOA
37 LOOP TACK ( TOP & BTM) AO S/N
38 BTM HEM MAKE AP S/N
39 COMPLETE B/T (25) AQ BT
40 LOOP & W/P MOUTH B/T (22) AV BT
 
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